Njengesixhobo esikhulu sokusika kwi-sheet metal processing, ukusetyenziswa kwezixhobo zomshini wokusika i-laser kuzise imiphumo engcono yokusika kubathengi. Ngokusetyenziswa kwexesha elide, oomatshini bokusika i-laser yensimbi ngokuqinisekileyo baya kuba neempazamo ezinkulu kunye ezincinci. Ukunciphisa ukwenzeka kweziphene, abasebenzisi kufuneka benze umsebenzi wokulungisa ohambelanayo kwisixhobo rhoqo.
Awona macandelo aphambili ekufuneka agcinwe yonke imihla yinkqubo yokupholisa (ukuqinisekisa isiphumo sobushushu obungaguqukiyo), inkqubo yokususa uthuli (ukuqinisekisa isiphumo sokususa uthuli), inkqubo ye-optical path (ukuqinisekisa umgangatho we-beam), kunye nenkqubo yokuhambisa (focus ekuqinisekiseni ukusebenza okuqhelekileyo). Ukongeza, indawo yokusebenza elungileyo kunye nemikhwa echanekileyo yokusebenza ikwanceda ekwandiseni ubomi benkonzo yesixhobo.
Ngoko ke, ukwenza njani ukugcinwa okuqhelekileyo koomatshini bokusika i-metal laser?
Ukugcinwa kwenkqubo yokupholisa
Amanzi angaphakathi kwisipholisi samanzi kufuneka atshintshwe rhoqo, kwaye ukutshintshwa ngokubanzi okuqhelekileyo yiveki enye. Umgangatho wamanzi kunye nobushushu bamanzi bamanzi ajikelezayo buchaphazela ngokuthe ngqo ubomi benkonzo yombhobho we-laser. Kucetyiswa ukuba kusetyenziswe amanzi acocekileyo okanye amanzi adiyiweyo kwaye ugcine ubushushu bamanzi bungaphantsi kwama-35°C. Ukuba amanzi angatshintshwanga ixesha elide, kulula ukwenza isikali, ngaloo ndlela uvale umzila wamanzi, ngoko ke kuyimfuneko ukuguqula amanzi rhoqo.
Okwesibini, gcina ukuhamba kwamanzi kungaphazamiseki ngamaxesha onke. Amanzi okupholisa anoxanduva lokuthatha ubushushu obuveliswa ngumbhobho welaser. Ukuphakama kobushushu bamanzi, kokukhona kusezantsi amandla okukhutshwa kokukhanya (15-20℃ ubushushu bamanzi buyakhethwa); xa amanzi enqunyulwa, ubushushu obuqokelelwe kwi-laser cavity buya kubangela ukugqabhuka kwetyhubhu ekupheleni, kwaye konakalise umbane welaser. Ngoko ke, kuyimfuneko kakhulu ukujonga ukuba amanzi okupholisa awathinteli nanini na. Xa umbhobho wamanzi une-bend eqinile (i-dead bend) okanye iwa, kwaye impompo yamanzi ihluleka, kufuneka ilungiswe kwangethuba ukuphepha ukuhla kwamandla okanye umonakalo wesixhobo.
Ukugcinwa kwenkqubo yokususa uthuli
Emva kokusetyenziswa kwexesha elide, umqhubi uya kuqokelela uthuli oluninzi, oluya kuchaphazela ukukhupha kunye nemiphumo ye-deodorization, kwaye iya kuvelisa ingxolo. Xa kufunyaniswe ukuba ifeni ayinakwanela ukufunxa kwaye umsi womsi awugudi, cima umbane kuqala, susa indawo yokungena umoya kunye nemibhobho ephumayo kwifeni, susa uthuli olungaphakathi, emva koko ujike ifeni ijongise ezantsi, ushukumise iiblades zefeni. ngaphakathi de icoceke, uze ufakele ifeni. Umjikelo wokugcinwa kwabalandeli: malunga nenyanga enye.
Emva kokuba umatshini usebenze ixesha elithile, umaleko wothuli uya kunamathela kumphezulu welensi ngenxa yendawo yokusebenza, ngaloo ndlela unciphisa ukubonakaliswa kwelensi ebonakalisayo kunye nokuhanjiswa kwelensi, kwaye ekugqibeleni kuchaphazela ukusebenza. amandla laser. Ngeli xesha, sebenzisa uboya bekotoni obufakwe kwi-ethanol ukuze usule ngononophelo i-lens ngendlela ejikelezayo ukusuka embindini ukuya emphethweni. I-lens kufuneka ihlanjululwe ngokukhawuleza ngaphandle kokonakalisa i-coat surface; inkqubo yokucima kufuneka iphathwe ngokucophelela ukukhusela ukuba ingawi; xa ufaka i-lens yokugxila, nceda uqiniseke ukuba ugcine umphezulu we-concave usezantsi. Ukongeza, zama ukunciphisa inani le-ultra-high-speed perforations kangangoko kunokwenzeka. Ukusebenzisa i-perforations eqhelekileyo kunokwandisa ubomi benkonzo ye-lens yokugxila.
Ukugcinwa kwenkqubo yokuhanjiswa
Izixhobo ziya kuvelisa umsi kunye nothuli ngexesha lenkqubo yokusika ixesha elide. Umsi ococekileyo kunye nothuli luya kungena kwisixhobo ngokusebenzisa isigqubuthelo sothuli kwaye unamathele kwi-rack guide. Ukuqokelela kwexesha elide kuya kwandisa ukunxiba kwe-rack guide. Isikhokelo se-rack sisixhobo esichanekileyo. Uthuli lufakwe kumphezulu wesikhokelo sikaloliwe kunye ne-axis yomgca ixesha elide, enempembelelo enkulu ekulungisweni kokuchaneka kwezixhobo, kwaye iya kwenza iindawo zokubola kumphezulu wesikhokelo sikaloliwe kunye ne-axis yomgca, ukunciphisa inkonzo. ubomi besixhobo. Ngoko ke, ukwenzela ukuba izixhobo zokusebenza zisebenze ngokuqhelekileyo kwaye zizinzile kwaye ziqinisekise umgangatho wokulungiswa kwemveliso, kuyimfuneko ukwenza ngokucophelela ukugcinwa kwemihla ngemihla yomzila wesikhokelo kunye ne-axis yomgca, kwaye ususe rhoqo uthuli kwaye uhlambulule. Emva kokucoca uthuli, ibhotela kufuneka isetyenziswe kwi-rack kunye ne-lubricated ngeoli yokucoca kwi-rail guide. Ukuthwala ngalunye kufuneka kufakwe ioli rhoqo ukuze kugcinwe ukuqhuba okuguquguqukayo, ukuqhutyelwa ngokuchanekileyo kunye nokwandisa ubomi benkonzo yesixhobo somatshini.
Indawo yokusebenzela kufuneka igcinwe yomile kwaye ingena umoya kakuhle, kunye nobushushu obuphakathi kwe-4℃-33℃. Nika ingqalelo ekuthinteleni ukujiya kwezixhobo ehlotyeni kunye ne-antifreeze yezixhobo ze-laser ebusika.
Isixhobo kufuneka sigcinwe kude nesixhobo sombane esinovakalelo kuphazamiseko lwe-electromagnetic ukuthintela isixhobo ekubeni singaphazanyiswa ngumbane ixesha elide. Hlala kude kuphazamiseko lwamandla amakhulu ngequbuliso kumandla amakhulu kunye nesixhobo sokungcangcazela esomeleleyo. Ukuphazamiseka kwamandla amakhulu ngamanye amaxesha kubangela ukusilela komatshini. Nangona kunqabile, kufuneka kuphetshwe kangangoko kunokwenzeka.
Ukugcinwa kwenzululwazi kunye nocwangco kunokuphepha ngokufanelekileyo iingxaki ezincinci ekusebenziseni oomatshini bokusika i-laser, ukuphucula ngokufanelekileyo ukusebenza kunye nobomi benkonzo yezinye izincedisi, kunye nokuphucula ngokungabonakaliyo ukusebenza kakuhle.
Ixesha lokuposa: Nov-06-2024